
Porter Custom Calls was started in 2006 by me William M. Porter
due to increased demand for my custom box calls. Since a small boy I have loved the outdoors particularly hunting,
fishing and trapping small game and have been hunting 51 years with
firearms. For four (4) decades I have been involved with
wood working and metal working related to stringed musical instruments;
e.g., banjo, mandolin and acoustic guitar and hunting climbing apparatus
(Foot Climber Tree Stands) and will take you down memory lane with
pictures and narrative type comments more or less a self-biography. I have featured special and
talented friends and family that have helped and inspired me
and in no way inclusive in this section and other pages throughout the
website. This site is more personal than
professional but it is my desire for you to get to know me and the
custom turkey box calls that I can personally design and craft for you.
I have strived to stay away from other call maker's signature designs but
some overlapping of generic features subject to public domain are inevitable
such as basic lid radius and shape and call body side angle. I
DO NOT make copies, fakes or reproduction calls of other call
makers present and past and that includes the late great Neil Cost. Porter Custom Calls
will not inlay various parts of the human anatomy that are considered
indecent, obscene and offensive or copyrighted logos and registered
trademarks of others. Porter Custom
Calls are not only beautiful to look at, easy to use, in other
words user friendly and our modern day word usage of ergonomically
designed. Porter Custom Calls have the ability to lure
wild turkeys within gun range when in capable hands resulting in a rewarding
and successful
hunt. Visit the Photo
Gallery section of this website for a sampling of turkeys harvested.
A Porter Custom Call such as our North Carolina
"Limited Edition" Custom Deluxe will make an excellent addition to your
box call collection or a special one of a kind presentation
call.
Our "Pop"
William Allen Porter taught us the value and respect of the great
outdoors
and we shared many memorable days hunting cottontail rabbits with all breeds of hounds and later had to use the small beagles because of the increase in
the Whitetail deer population. Pop loved woodworking and made a great
porch/yard swing with the correct seat and back angle curve and used
"old world techniques" such as a draw knife, chisel, etc. to
fabricate his swings. I made him several drill fixtures with
hardened drill bushings over the years but he loved the ole way of doing
things. Pix of our Dad taken in the early to mid
1960s with my dog Brownie. Pop passed away on August 10, 2007 after a
long battle with heart disease and inserted is the last pix I took of
him on July 4, 2007 while enjoying some ice cream and cookies at our home.
My sister sent me pix of his school days in 1934. Pop had a continuous
testimony for Jesus Christ, loved his Church and fellow man and he witnessed
to us and those in the hospital room hours prior to his death. He was
an honest hardworking man devoted to his wife and family and is greatly
missed but not forgotten!
Above three pixs of our "Pop" William Allen Porter
taken between 1934 and July 4, 2007.
William M. Porter is no stranger to woodworking and custom made
products having owned and operated a mail order business from 1969 to 1978
under the business names of Porter’s Musical Instrument Repair and Porter
Banjo Company. In addition to supplying factory replacement parts for banjos, mandolins
and guitars I custom made mother of pearl and abalone pearl inlay patterns
for prewar vintage instruments specializing in Gibson Mastertone
reproduction and conversion work and various stages of completion of banjo
necks, resonators, fingerboards, peghead and metal fabricated parts. I have
supplied mother of pearl and abalone inlay patterns to Gibson, Martin, NBN,
GTR, Dobro, Custom Shops and Instrument Builders all over the United States and several countries.
Inserted a few pixs from that time era:
Bill Porter picking Dobro in 1975 with "The Ole Timer's Club".
This pix is around 1977 and compressing 5 veneers to
form a curly maple Granada resonator back for a banjo
and adjacent pix of some burl walnut resonator backs for #5 Deluxe
resonators. Press was custom made using a frame and
a 20 ton manual hydraulic press with heating elements on both upper and lower
molds. The molds were made from aluminum truck pistons that were melted
down and sand cast with final truing of both pieces on a CNC lathe.
A few more pixs from the musical instrument making
days: Sheet brass .063 thickness was die stamped to fabricate a metal
flange for early
Gibson tube and plate banjos.
Tone hole die set in action.
This
part required a 60 ton press to stamp the OD/ID and was “farmed” out and the
rest of the stamping was done in house using a small 5 ton mechanical
press. Parts were then "out sourced" and nickel and/or gold plated. A few
years later, Gibson Musical Instruments decided to produce the tube and
plate flange again due to increased demand. That part had not been
manufactured
by Gibson since the late 1930’s.
The tube portion of the flange required a bender with
special spiral tooling to transform a ten foot section of 3/8" diameter
heavy wall brass tubing into 3 complete units and it took seven other fixtures including silver soldering and a
lathe operation. My tube and plate flange was identical to the
original 1925 parts.
Pix
of several banjo fingerboards and pegheads being inlaid with mother of
pearl. Mother of pearl price in the early 1970’s was around $35.00 per
pound. Now the price is over $400.00 per pound. In the 1970's,
Porter was considered "The Source" for accurate Pre-War reproduction
inlay patterns.

Above pixs of a few of my Gibson Mastertone banjo
mother of pearl inlay patterns (master patterns) I cut and had
them photographed and offset printed patterns for cutting and inlaying
purposes. Little digital camera doesn't capture the detail in the cuts
since they are mounted under glass. It was individuals like
myself and many other custom instrument makers that "forced" Gibson
Musical Instruments to reintroduce their old style Mastertone series banjos
due to the increase in demand. It only took them about four (4)
decades to get back on the band wagon so to speak.
R&D Wood Rim 1972
Above pixs of a custom inlaid Smith and Wesson skinning
knife that I did for myself around 1975. I retired that knife to my
show case in the early 1990s. The
mother of pearl inlays are from a copyrighted pattern of mine titled
“Flaming Claw” and my standard pattern I used on banjos and Dobro
aka resophonic guitars.
Specialty items and parts such as the Pre-War Kershner
banjo tailpiece, banjo hook nuts, resonator hardware, Pre-War wood purflings
for Gibson Mastertone banjo Granada, #4, #5 Deluxe and Martin
Pre-war wood purflings were made in West Germany for me and the first to
offer those exact reproduction items for sale. There were some close
imitations out there but none as precise as those I had made. Note:
Pre-War references prior to WWII.
I give a tremendous amount of credit to Mr. George
Hall of Kalamazoo, Michigan now deceased who worked for the Gibson
Musical Instrument Company from 1925 to 1927 and possessed a huge amount
of knowledge of every aspect of the Gibson Mastertone Banjo construction and
"picked his brain" many, many times via telephone and letters for
manufacturing details. I still have some of his hand drawn sketches of
Gibson's Pre-War banjo wood rim bending machine and he was the first
person to detail a banjo wood rim made like a "jelly roll"
; e.g., one
continuous 10 ft. piece of 1/4 inch x 4 inch hard rock maple wood steam bent
and rolled onto a 9.4 inch diameter (elliptical) shaped steel wheel, dried and glued at the
same time consisting of four complete revolutions with each end feather
tapering to make a complete round part after a lathe turning operation.
Clarmon "CE" Ward who operated Ward's
Musical Repairs in Charlotte, NC. back in the early 1960's was one of
the earliest to do Gibson Mastertone banjo conversion
necks in NC and has cut up more tenor and plectrum original banjo necks
than any person in this part of the country, maybe the US. CE is an
outstanding banjo and mandolin picker and won the Banjo Picking Contest in
Union Grove, NC way back when. CE had a contract to do Band Instrument
Repairs for the school system and also later worked as a auto body
repairman. I "gleaned" from his experience and he was a
foundation stone in getting myself started doing custom inlay work.
I later supplied him with the majority of his Gibson banjo inlay patterns.
CE made outstanding reproduction F-5 mandolins long before
Gibson reintroduced them again and many of his F-5's are in the
hands of professional musicians today. CE is retired and lives in
Concord, NC and below pix of him and Bill Simpson around 1979.
CE Ward left in the pix and Bill Simpson (right in pix) was a tool and die maker who did a pile of my
early fixtures for metal components.
Also, Mr. Dave Kennedy of Athens, West
Virginia who worked for Gibson prior to the 1970's as an accountant and then
in their repair and custom section. Dave is a genius at designing
things and holds a US Patent for a banjo two-in-one tone ring and has given
away countless other inventions. Dave is a very intellectual man who
taught law at one of the Colleges in West Virginia and did
contracts/beautification projects for strip coal mining companies. He was instrumental in providing
technical data and we "horse traded" many of my
banjo inlaid fingerboards
and pegheads for all sorts of things. Dave was the first to build a
wood bending machine to make the "jelly roll" wood rim described
above and I used his "prototype" machine for a few years and some
excellent wood rims were produced from his machine rendering outstanding
sounding banjos! He has a park called "High Wall" and host
bluegrass festivals.
Pix below of Dave Kennedy, his "bride" Carol and I
believe that is their son Dwayne (or his hands/arms anyway) with his
prototype wood rim bending machine. Dave later built another
full production model that was strong enough to be used as a mini-crane.
Can't remember what ever happened to his prototype or production model
machines.

The pix to the far right is Bill Porter & HC Morris in
Morocco, Africa 1966 (winter) while in the U.S. Navy stationed about 20 miles inland
from Kenitra at a Receiving Station near Sidi Slimane . HC is
from Cheraw, SC and retired from the US Postal Service. We had
many adventures in Casablanca, Tangier, Rabat, Fez and
Marrakech!
After the recession in 1977 things were a little tight
money wise and had the opportunity to sell the business in 1979 and went to
work with the N.C. Department of Correction and still employed with them
today as a Correctional Armory/Officer certified armorer for Smith & Wesson,
Ruger and Remington with 29 years of service as of
January 2008 and looking forward to “retiring” in a few years from the
NCDOC. I have an Advanced Corrections Certificate since 1992, have
been a Firearms Instructor, Unarmed Self-Defense Instructor and General
Instructor off an on for 15 years leaving the instructing now to the younger
folks.
The music business took up most of my time and hunting was at a
premium until the early 1980’s and started turkey and deer hunting again
harvesting a long beard in 1982 using an old Lynch box call. I made a custom
wing bone call that year but can’t remember who I gave it to.
It didn’t take long before I realized there was a
need for a good bow hunting tree stand and starting designing a telescopic foot
climber type tree stand and sold tree stands to the public and a few dealers
as early as 1986. I was granted two US Patents
4,953,662 and
5,167,298 and sold the business
W.M. Porter, Co., Inc. in 2000 to an
outfit that made aluminum dog boxes. Attached pix of tree stands:
This
pix was taken of the last tree stands that I made before selling all the
tooling and rights to the “Hunter’s Dream” tree stand. It is to my
understanding the company that procured the tooling, etc. was unable to get
adequate product liability and they decided to cease and desist production
of the tree stands. All my production fixtures and jigs were made by
myself and had to contract out a few custom parts for their assembly that
required a larger metal lathe.
Bowhunting is my main hobby since 1979.....a few
pixs of my "archery hole" in one end our basement. Some of the
pixs below were around 2001 and I have since got rid of all my recurve
and traditional archery equipment.
Pix to the left of my early custom made bow
press. I had special tooling made to swedge aluminum arrow shafts to a
six (6) degree taper for the old type insert-less "Snuffer"
and Black Diamond broadheads.
One of my best inventions I "gave" away was
an offset roller cable guard long before the single track
wheel and true cam bow was on the market. I used my invention to
separate the cables on an older wide track round wheel compound bow
providing increased fletch clearance and a much quieter bow by isolating the
cables. I used two small one inch diameter rollers from an ole
Whitetail Hunter model Bear compound bow with an aircraft aluminum
supporting main frame with the majority of the support bar/frame milled away
to reduce the overall weight. It didn't take too long before my invention was on the market
with a few modifications such as adjustability to fit different brace height
bows during the early 1980's. I believe it was about the same time
that Kidd Archery procured Jennings bows to go along with the Bear bow
acquisition. I learned from that mistake for sure!
Don't show or tell about your invention unless you have pertinent
documentation such as a patent pending since you only have a year to file
for a patent once you display your invention.
With some free time on my hands again, I
decided to make another musical instrument and called my good friend Jim
Yarboro in Gun Barrel City, Texas that still had the molds for building a
resophonic aka Dobro guitar that he got from me in 1979 and he shipped them
to me UPS and the fun started. I had sold most of my equipment and had
only a few power hand tools left and this guitar was made by good friends
letting me use critical pieces of equipment such as the band saw, table saw
and jointer, etc. all of which I do have today…another grin is in order.
A few pix of that guitar under construction and Jim Yarboro and his banjo
picking "bride" Carol in 1979.
Don't trust all decals & labels! Made in 1972.
Pix
of the guitar back with the bracing just hand planed to shape. Most
resophonic guitars (square neck) do not have any bracing but I added it
since this was going to be my personal guitar and might have been just a
little overkill but that is ok too.

Pix
of semi-finished body of guitar with the holes for the sound screens not cut
yet or any bindings added and bending mold and working jigs used to build
the guitar.
Note: Ervin Sloane's mold design.
Inlaid ebony fingerboard with the Flaming Claw mother
of pearl inlays being glued to the curly maple neck blank with a pile of C
clamps. Might be another overkill on the clamps too!
Old style "neck tongue" construction.
Pix
of finished resophonic Dobro guitar with all curly maple neck, back, sides
and top with inlaid ebony fingerboard and peghead. It was finished on Father’s Day in 2000 and has aged
now and sounds great! The little pc microphone doesn't accurately
replicate the bass range of the guitar and the guitar sounds much mellower
"in person".
I'll Be All Smiles Tonight with
Porter & Curtis. Click on links to hear mp3 sound file.
Fireball
Since I have taken you on a journey, I will finish up
soon. It was some of my turkey hunting buddies that nudged me into
making box calls and they wanted something that would work and also something
different to add to their ever growing box call collection.
Having failed to mention that I worked in electronics
installing and repairing two way radios, base stations and mobile telephones for the
NC Telephone Company
from 1968 until 1972 and switched over to inside equipment working on
Microwave, special circuits requiring modems and switching equipment until 1975 at the same time I was running
my musical instrument repair mail order business and attended the local
Community College until 1978 studying business. While working with the
NC Telephone Company I maintained an Amateur Radio Advanced Class "Ham"
license call sign WB4GAN and kept a 300 ft. long wire antenna and
Collins KWM2A transceiver at our radio repair and installation facility to
chat and Morse code with folks all over the world. I was also a member
of the Navy MARS program call sign N0KOU. I still have a
current FCC Commercial Radio Telephone License which collects dust
and guess too much of a good thing (electronics) can burn one out.
With a background in electronics from the US Navy, the Telephone Company,
and CIE graduate, I decided to apply
some techniques used from my music days for testing sound chambers and
experimented for a couple years with different call body shapes and
configurations to come up with my current box call which is called “Dual
Hens” which features a unique and novel sound chamber with a “Torpedo
Nose” inside taper. With the aid of computer audio editing and imaging
programs, I am able to hear and see what the frequency analysis of the sounds
being emitted by my calls and other maker’s calls as well to achieve my goal
of producing an excellent sounding call. Even with technology, it is about
impossible to get two calls to give the same frequency response and timbre
or color due to the
individual characteristics of wood from the same billet or fletch. This is
what makes call making so much fun and exciting and yet stress the brain a
little when something doesn’t work just right when it should!
Calls will however exhibit certain sound characteristics
attributed to the call maker either by design or accidental discovery of
design commonly called (trial and error).
The difference between the sounds from a good
box
call and a great box call can be attributed to the timbre
or color of the sounds emitted which can be described as mellow,
harsh, piercing, raspy, mild, clear, warm, strident, sharp, breathy, flat,
light and heavy of which is very subjective and to some degree
changed by
weather conditions such as humidity and barometric pressure. A box call
will sound much different when played 25 yards or more away from the
listener and the acoustic surroundings such as dense undergrowth, hillside,
valley or an open
field will change the perceived timbre of the call and could sound
nasal, hollow or throaty as well. The
harmonic overtones produced by a box call greatly influence
the timbre or color of the sound transmitted by the call and is difficult to
give a word description but sound recordings and graphs depict what is
taking place. However, such recordings or graphs do not tell you how
to arrive at such a point but merely show the end result! A call's
resonant frequency or pitch can have a beautiful tone, color or timbre yet
be lacking in volume or the ability to project the sound a great distance.
There are a host of variables affecting the acoustic qualities of a box call
but most agree timbre is that component of sound that is most
pleasing to the ear in addition to the calls ability to reproduce the sounds
of the wild turkey.
Timbre is what separates Stradivarius, Amati, Guarneri and Stainer
violins from other violins within the same 18th century period of
construction as does any musical instrument including box calls. There
are many myths such as water logged century old wood reclaimed which
produces that magic sought after sound element timbre but that theory
and myth is as water logged as the logs themselves! Other myths was
the usage of centuries old wood from cathedral timber but carbon dating
of
Stradivarius violins disproved the old wood theory along with a "secret"
varnish used was also disproved by chemical analysis. Old growth dense wood is
only one element in the equation for great timbre whether it is a
musical instrument or turkey box call. Musical instrument components
along with box call components are adjusted to compensate for the density of the wood
used depending on what type of sound you are opting for. Mass
production call manufacturers are not usually set up to account for wood
density and ever so often a super sounding call will come to light more or
less by chance. Those are the calls that are entered into some of the
call makers contests, however when a call manufacturer has a 1000 calls to
choose from, it is hard to compete using only one single call but it can be
done but the odds are high.
Some call makers are advertising one piece hand hewn
call bodies but if using a drill press or any power tool to remove call body material, that call
in reality is not hand hewn. I would welcome a CNC router or laser of which
I do not have to aid in the quick removal of “waste” material on a call body
but instead use conventional tools such as router, drill press, table saw,
router table, cut off saw, planer, jointer, carving station, sanding stations, palm sanders
and yes hand tools such as chisels, rasps, files, gouges, carving tools,
etc. The inference is that a hand hewn call is superior in
construction and produces a better sound than a call that is machine carved
or routed but is subject to much debate and opinion but
microscopic analysis
of test wood cells and fibers along with audio frequency analysis cannot
support such views.
Machine carvers and routers do impart certain characteristics
to the wood cells that hand tools such as a chisels and knives cannot
accomplish. There is a valid case for musical instruments including box calls that have
the soundboards "stress relieved" in the
construction process
with "special tuning" and component configuration allowing the wood to vibrate or
flex in a controlled predictable manner. This is not a
new technique but centuries old of which the wheel has been
merely re-invented with the aid of modern technology mainly the personal
computer. Many have expressed interest in this "special tuning" and
Roger Siminoff has a book and DVD available detailing
The Art Of Tap Tuning.
Please check this link out
http://www.siminoff.net/parts/index.php?main_page=product_info&cPath=10_37&products_id=276
to order a copy of his book and DVD. The beauty part about a turkey
box call when using a tap tuning type procedure, you have the advantage of
exciting the soundboards with the box call lid instead of a separate
tuning hammer and the sustain is much longer without needing a compressor to
retain the tone generated when sending to audio imaging/editing software or
a strobe tuner.
I use a different audio editing program than Roger but his recommendation
and usage of Peterson strobe tuners is top of the line indeed as all the musical
products and accessories that he manufacturers and sells. Roger
Siminoff is the guru when it comes to the lost art of tap
tuning different musical instrument components! Most current factories
do not use tap tuning procedures because it is time consuming and time is
money!
NOTE: No laminated
or glued-up calls available! Call base is integral part of the call body and
not glued in place.
Pix of my field grade “Dual Hens” model call
with inlaid # 4 wood purfling and Eagle medallion.
Click on turkey icon to hear sound file.
Call available in Butternut, Black Walnut, Sassafras,
Mahogany and Poplar with cedar lid.
Pix of one of my North Carolina “Limited Edition”
Custom Deluxe calls:
Click on turkey icon to hear sound file.
Eastern Red Cedar lid inlaid with Mother of Pearl Dogwood
blossom with Green Abalone Pearl center and the North Carolina State outline
is done in Red Abalone Pearl with strutting turkey in Green Abalone Pearl
with etching/engraving for feather detail.
Check out the Products section and look under
Shop Pixs for custom inlays designs on the drawing board.
My one piece carved box call bodies are roughed out and
allowed to acclimate or age for about a year before any final tuning. I
keep a good supply of various woods on hand in this pre-tuned condition. I
personally believe it makes a difference in the final sound of the call and
most calls do get better with age! The delivery time of my field grade
call is around two to four months and there is a current back log of one to
two years for a custom deluxe call depending on how much inlay you
desire. Calls are first sealed with sanding sealer and a coat of satin
lacquer applied. I have found the less finish applied, the call has
more
response, sensitivity, volume, tone and timbre with all things being equally
compared to a non-finished call. The inside of the
torpedo nose tapered sound chamber has very little finish only a
light coat of sealer which for the most part is scraped or sanded away at
critical areas affecting the call's resonance.
Pix of calls allowed to acclimate or age before any final tuning, etc.
and end view of my one piece carved call body calls.
This procedure is very time consuming and costly up front but the end
result is worth it. Most of the time, "You get what you pay for".
The far right pix of a few well known custom call makers calls used in my
Research and Development although I do not make a long box or fence post
type call.
My standard Field Grade “Dual Hens” call is
$150.00 plus 10.00 shipping. Money back guarantee (less shipping
charges) if not satisfied provided call is returned prepaid and in undamaged
condition.
The North Carolina “Limited Edition” Custom Deluxe
call pictured above start at $350.00 which requires a $50.00 non-refundable
deposit. Prices and delivery time subject to change without notice.
CONTACT:
contact@portercalls.com
Recent pix of Bill Porter drilling a hole into a box call lid for the
installation of standard Eagle medallion and laying out a custom mother of
pearl inlay pattern. It has been many years since doing any serious
custom inlay work but it is like riding a bicycle, it is coming back
quickly.
Pix of my bride and myself taken on May 2, 2008 in San
Diego, California attending our son's retirement ceremony from the US Navy.
The date on the camera is a couple years behind....grin if you must and pix
of our 37th wedding anniversary taken in 2005 and one taken on January 22,
1978 and a few other pixs. Time waits on no one!
My bride Joyce aka “Tweet” has put up with a lot of my
mess (hobbies & businesses) from our home the past 40 years which seems like
only yesterday we were married. She is the love of my life, my best
friend and been by my side supporting me in all my endeavors and an
excellent crafts person and artist!
Praise be to God for his many
blessings through out our lives through Jesus Christ our Lord and Savior!
Two of the greatest ships that ever sailed:
Friendship and Fellowship!
